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Instruction Manual
COBRA
Screw Vacuum Pumps
BC 1001 G
20/10/2021
0870732338/-0001_en / Original instructions
Preface
3
Preface
Page 2
08707 (En)
Preface
worldwide.
–
–
safety,
–
transport,
–
storage,
–
–
maintenance,
–
–
troubleshooting
BC 1001 G
1001 G
NW 0090 A, PUMA WY 0701 B,
COBRA BC1001 G
1001 G
NW 0090 A
WY 0701 B
Power connector on vacuum pump rear side
UK-Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
0870760874(En)
Page 3
COBRABC1001 G
IN Inlet
connection
OUTDischargeconnection
ECElectricalconnections
PRVNitrogenpressurereducer
ECPEarthingconnectionM8
CWCCoolingwaterconnections
NC Nitrogenconnections
CAOExtractingventilator
EB Eyebolts
RCLCD
PLC PLC box
EB Eyebolts
ESS Emergencystopswitch(EMO)
OSGOilsightglass
OSG1Oilsightglass
OSG2Oilsightglass
OSG3Oilsightglass
CPCPLCconnection
MBOn/
offswitch/Maincircuit
breaker
RF Ventilator
VFD1
Variablefrequencydevice
VFD2Variablefrequencydevice
MOT1Motor
MOT2Motor
TS3Oil temperature sensor (MB)
TS4Sensor PT100
PSAPressuresensor
DGR1Regulatingvalve,dilutiongas
DGR2Regulatingvalve,dilutiongas
MVNitrogensolenoidvalve
DGFNitrogenflowmeter
CWMCoolingwaterflowmeter
CWRCoolingwaterregulatingvalve
IN
EC
PRV
ECP
CWC
NC
CAO
EB
RC
PLC
OSG
ESS
CPC
MB
RF
BC 1001 G
OUT
Page 4 0870760874(En)
VFD2
MOT1
TS4
MOT2
OSG3
VFD1
OSG2
TS1
PSA
OSG1
MV
CWM
CWR
DGR1
DGR2
DGF
BC 1001 G
Productdescription
Use
TheCOBRABCvacuumpumpsaredesignedforuseinthefieldof
microelectronicsandsimilarindustries.
Theycanbeusedtosuckgasesandgasmixtures.
WARNING
Whenusingtoxic,inflammableand/orexplosivegases,makesure
thatthesystemcorrespondsindesigntoapplicablelocaland
nationalsafetyregulationsandthatallapplicablesafetymeasures
arefollowed.
Allproduct-specificsafetyregulationsmustbeobserved.
Solidparticlesmustnotgetintothevacuumpump.Proceduralerrors
canresultinthepumpsuckinginacertainquantityofliquid.Ifthe
pumphassuckedinliquid,ashortdryingtimeisnecessaryattheend
oftheprocedure.
Theallowedmaximuminletgastemperaturedependsontheinlet
pressureandthetypeofgas:thelowertheinletpressure(Pa),the
higherthedrawngastemperature(TGas)canbe.
Thefollowingindicativevaluesforaircanbeconsidered:
– Pa>50mbar,TGas<80°C
– Pa<50mbar,TGas<200°C
Thevacuumpumpisintendedforuseinapotentiallynon-explosive
environment.
Asfarastemperatureisconcerned,thevacuumpumpissuitablefor
evacuationofa300literstank.Thevacuumpumpisnotsuitablefor
continuousdutyatapressuremoreorequalthan150(hPa)mbar.
Caution,theoperatingcycleof150(hPa)mbarmustnotexceedmore
than5min.
Forotherapplications,contactyourBuschrepresentative.
- Maximuminletpressure:1bar(abs).
- Withpumprunningatfullspeed,donotexposetoinletpressure
> 300(hPa)mbar.
Thevacuum
pumpistightdowntoultimatepressure.
Operatingprinciple
COMBI
The COBRA BC 1001 G pumps are a combination of a screw vacuum
pumpNW0090A(DP)andaRootsvacuumpumpWY0701B(MB)
Productdescription
0870760874(En) Page 5
DP
7
4
2
8
5
3
1
6
4
MB
1 Inlet
2 Outlet
3
Oil
4 Coolingwater
5 Barriergas
6 MotorklixonDP
7 Intakemedium
8 Screwrotors
9 Rootslobe
10MotorklixonMB
Process gas inlet
Process gas
outlet
Cooling water
inlet
Cooling water
outlet
Nitrogen inlet
TS3
TS4
DGF
PRV
PSA
OSG1
OSG3
MOT1
TS1
TS2
OSG
4 MOT2
VFD2
VFD1
CWM
CWR
DGR
2
DGR1
MV
DGFNitrogenflowmeter,dilutiongas
PRVNitrogenpressurereducer
PSAPressuresensor
TS3Oiltemperaturesensor(MB)
(klixon)
TS4SensorPT100
OSG1Oillevelindicator(DP)
OSG3Oillevelindicator(MB)
OSG4Oillevelindicator(MB)
MOT1Motor(DP)
MOT2Motor(MB)
CWMCoolingwaterflowmeter
VFD1Frequencyinverter(DP)
VFD2Frequencyinverter(MB)
CWRCoolingwaterregulatingvalve
DGR2Regulatingvalve,dilutiongas
DGR1Regulatingvalve,dilutiongas
MV Nitrogensolenoidvalve,dilution
gas
TS1Klixon(DP)
TS2Klixon(MB)
BC 1001 G
TheCOBRABC1001 GvacuumpumpsareCOBRANWscrew
vacuum
pumpswithcoolingwaterandnitrogencircuits.
TheCOBRANSscrewvacuumpumpsaredrivenbywater-cooled
motors.
PrincipleofDPvacuumpumps
TheCOBRANSscrewvacuumpumpsworkbytheprincipleofspiral
pumps.Twoparallelscrews(8)rotateinoppositedirectionsinthe
pumpbody.Enteringgasesaretrappedbetweentheflightsofthe
screwsandthepumpbody.Thegasesareconveyedbytherotationof
thescrewstotheexhaust,wheretheyaredischarged.
PrincipleofMBvacuumpumps
TheRootsvacuumpumpsoperateaccordingtotheapprovedprinciple
oftheRootstypemachine.Operationisbothsimpleandeffective.
Twolobes(9)withidenticalprofilesrotateinoppositiondirections
withinacasing.Astheyrotate,gasisdrawnintothespacebetween
eachlobeandthecasingwhereitistrappedandbytherotation
pushedoutintothedischarge.Thisactionisrepeatedtwiceforeach
revolutionofeachlobeandthereforefourtimesforeachrevolutionof
thedriveshaft.Thereisnomechanicalcontactbetweenlobesand
cylinder.Sonooillubricationisrequired.
Thedrivemotorofrootspumpisawatercooledcannedmotor.
Gasflowchecks
ApressuresensorPSAatthedischargemonitorsthedischarge
pressure.Ifthepressurereachesmorethanthelimitvalue(alarm,
presetatthefactory:0.2bar),thepurgecyclestarts.
Oilcircuit
Sincethecompleteoperatingprincipleworkswithoutcontact,nooil
circuitisneededintheworkarea.
Cooling
Thevacuumpumpiscooledby
–
adirectcoolingwatercircuitinthemotorsandtheDPandMB
transmissioncasing.TheflowregulatingvalveCWRofcooling
waterispreseton3-4l/minatthefactory.Thewatercoolsinthe
DPandMBpumpsmotors,thetwofrequencyinverters(VFD1,
VFD2)andthedrive/pumptransmissionDPsystem.
–
adirectcoolingwatercircuitintherearbearing(forexceptionally
coolrunninginoption).
NOTE:The
COBRABC1001 Gvacuumpumpsareprincipally
dispatchedwithoutoilalreadyinthevacuumpumpbut,without cooling
water.Beforevacuumpumpfirststartup,controltheoillevel andthe
coolingliquidlevel.Intheeventofabsenceofoneortheother
oftheselubricants,pleasecarryoutthefilling(pleaserefertothe
variouschaptersoffilling).Donotforgettoconnectthecoolingwater
supplybeforethefirststartup.Operationwithoutthesecoolantscan
resultindamagetothevacuumpump.
Nitrogensystem
Thenitrogensystemcanbeusedinanumberofdifferentways:
– nitrogen is used as
dilution gas. It is injected inside the cylinder on
two different places. Nitrogen flow injected in the middle hole is
preset at 2 l/ min and can be adjusted with valve DGR 2,
depending on the application. Nitrogen flow injected in the hole on
cylinder endplate side is preset at 10 l/ min and can be adjusted
with valve DGR 1, depending on the application. When flow is too
low a warning then an alarm signal is generated by flowmeter DGF
to the PLC. Status of the pump depends on the alarm function set
by user (factory setting : None, pump continues running with an
alarm). Dilution improves the screws functioning, especially when
sucking corrosive gases.
– nitrogenisusedassealinggas.Thenitrogenisinjectedbetween
the transmissionandtheprocessgastoachievegoodcloseness.
The Nitrogenflowusedforthesealingissetbytwoorifice plates
(f).With a pressureof1,5bar,theflowisaround8-10l/min.
Optionalfunctions/Useofavailable
accessories
Apressuresensor(PSA)mountedattheexhaust,controlsthe
overpressureattheexhaust.Ifoverpressureisabove0,3bar,pressure
sensorgivesawarningthenanalarmsignal.Statusofthepump
dependsonthealarmfunctionsetbyuser(factorysetting:None,
pumpcontinuesrunningwithanalarm).
AtemperaturesensorPT100(TS4)mountedonthecylinder,measures
thetemperatureinsidethecylinder(DP).
Asilencerorsoundabsorber(accessory)attheexhaustreducesthe
noiseofthepumpandcollectsanycondensate.
Aleak-protectionnon-returnvalve(optional)attheexhausttrapsthe
condensateinthepumpwhenthepumpisswitchedoff.
TheLCDcontrollerprocessesthedataofthesensorsasfollows:
–
PSA:exhaustpressure
–
TS4:temperatureinsidethecylinderDP
–
MOT1andMOT2:DPandMBcurrentandspeed
–
DGF:nitrogenflowrate,dilution
–
CWM:coolingwaterflowrateinmotors/transmission/frequency
inverters
See"Installationand
MaintenanceInstructions,BuschPLCandBusch LCD(No.
0870758077)".
On/Offswitch
Thevacuumpumpisdeliveredwithacircuitbreaker.Thefunction start/stopcan
bedoneinLocalbyusingtheLCDcontrollerorin Remotebytheproduction
machine.
Versions
Furthervacuumpumpdescriptionsstatethenominaldisplacementand the
designlevel.
Example:BC1001 G
BC=standardversion
1000=1000m
3
/h
G=Design
Productdescription
Page 6 0870760874(En)
BC 1001 G
Safety
Intendeduse
DEFINITION:Forthepurposeofcorrectunderstanding,the“handling”
ofthevacuumpumpimpliesthetransport,storage,installation,
commissioning,theinfluenceonoperatingconditions,maintenance,
troubleshootingandoverhaulofthevacuumpump.
Thevacuumpumpisintendedforindustrialuse.Itshouldonlybe
handledbyqualifiedstaff.
Thedifferentapplicationsforuseandoperationallimitsofthevacuum
pumpaslaidoutinthe“ProductDescription”andthe“Installation
Prerequisites”ofthevacuumpumpmustbeobservedbothbythe
manufacturerofthemachineryintowhichthevacuumpumpistobe
incorporatedandbytheenduser.
Theneedforpersonalsafetyregulationsdependsmainlyonthe
applicationthepumpwillbeusedin.Theendusermustprovidethe
operatorswithallnecessarymeansandtoolsandmustinformhis
personnelaboutanydangersemanatingfromtheprocessedproducts.
Theoperatorofthevacuumpumpmustobservethesafetyregulations
andmusttrainandinstructhispersonnelaccordingly.
Localregulationsregardingthemotorsandelectriccontrolelements
mustbeobservedwheninstallingthepumpinpotentiallyexplosive
environments.
Themaintenanceinstructionsmustbeobservedandrespected.
Itisvitalthattheseinstallationandmaintenanceinstructionsareread
andunderstoodbeforethevacuumpumpisused.Ifyouhaveany
doubts,pleasecontactyourlocalBuschrepresentative.
Safetyinformation
Thevacuumpumphasbeendesignedandmanufacturedinaccordance
withthelatesttechnicalandsafetystandards.Nevertheless,residual
risksmayremain.
AlotofsafetyinformationismentionedintheseInstallationand
OperatingInstructionsaswellasonthepump.Thesafetyinstructions
mustbeobserved.Thesafetyinformationcanquicklybedetected
throughkeywordslikeDANGER,WARNINGandCAUTIONandis
definedasfollows:
DANGER
Disregardofthissafetynotewillalwaysleadtoaccidentswith
potentiallyfatalinjuriesandseriousdamages.
WARNING
Disregardofthissafetynotemayleadtoaccidentswithpotentially
fatalinjuriesandseriousdamages.
CAUTION
Disregardofthissafetynotewillalwaysleadtoaccidentswithminor
injuriesanddamagestoproperty.
Safetystickers
COBRA
NW0090A
COBRAWY0701 B
BC1001 G
Safety
0870760874(En) Page 7
WARNING!
Hot surface!
Do not touch!
WARNING!
Hot surface!
Do not touch!
WARNING!
Hot surface!
Do not touch!
BC 1001 G
Noiseemission
Refertothetable“Technicaldata”forthepermissiblenoiseleveling
freefieldconditionsaccordingtoENISO2151.
CAUTION
Thesoundlevelofthevacuumpumpwithinacertainperimeterof
thepumpishigh.
Riskofhearingdamage.
Userswhoarespendingalongerperiodoftimeinthevicinityofa
non-insulatedvacuumpumpmustwearsuitableearprotection.
Safetyarea
Beforeanymaintenanceaction,ensureasafetyperimeterofaleast
610[mm]aroundthepump.
Electricalsafety
TypesofElectricalWork
ThefollowingarethefourtypesofelectricalworkdefinedbytheSEMI
S2,latestversion,guideline:
Type1
Equipmentisfullydeenergized.
Type2
Equipmentisenergized.Energizedcircuitsarecoveredorinsulated.
NOTE :Type2workincludestaskswheretheenergizedcircuitsareor
canbemeasuredbyplacingprobesthroughsuitableopeningsinthe
coversorinsulators.
Type3
Equipmentisenergized.Energizedcircuitsareexposedandinadvertent
contactwithuninsulatedenergizedpartsispossible.Potential
exposuresarenogreaterthan30voltsrms,42.4voltspeak,60voltsdc
or240volt-ampindrylocations.
Type4
Equipmentisenergized.Energizedcircuitsareexposedandinadvertent
contactwithuninsulatedenergizedpartsispossible.Potential
exposuresaregreaterthan30voltsrms,42.4voltspeak,60voltsdc,
or240volt-ampindrylocations.Potentialexposuresto
radio-frequencycurrents,whetherinducedorviacontact,exceedthe
limitsinTableA5-1ofAppendix5(SEMIS2guideline).
LockOut/TagOutprocedure(Type1of
electricalwork)
l
StopthepumpwiththeLCDcontroller(pressonSTOPbutton
during10s)
l
Pressonemergencystopbutton
l
Switchoffthemaincircuitbreaker
l
Switchoffthecustomer’spowersupply
l
Switchoffthewaterandnitrogenquickconnections(inletfirst,
thenoutlet)
l
Putthelabelorwarningboard“Maintenanceprocessing”onor
nexttothepump
Emergencyoffcircuitdescription
l
TheEmergencyoffcircuitmaybeopenedbypressingon
emergencystopbutton.Ifthiselementoccurs,thentheDPand
MBpumpswillimmediatelystop.ThePLCwillremainenergized
tosavethepumpstatus.
l
Iftheemergencystopbuttonwaspressed,checkthestartupof
thepumpthenreleasethisbuttontorestartthepump.Presson
StartbuttonontheLCDcontroller,thepumpwillrestart.
Installationofthevacuumpumpina
seismiczone
Uponreceipt,thevacuumpumpisfixedonthetransportpalletwith
twobrackets.
l
Conveythepumptoitsfinallocationwithapallettruckbefore
removingitfromitssupport
l
Unscrewthefixingscrewsofthepumponthetransportpalletand
removethemachinefromitssupportwithanappropriatelifting
systembyusingtheliftingbracketsmadeforthispurpose
l
Thepumpmustnotlayonlyonthebrackets.Unscrewthefour
adjustingnutsuntilthemachinelegstouchtheground
l Checkthatthewheelsnolongertouchtheground
CAUTION
ThevacuumpumpisfixedtothegroundwithfourM10screws,two
screwsperbracket.Thefixingscrewmuststanda1200Ntensile
force(perbracket).
Thefinalusermustadaptthetypeofscrewsdependingonthe
groundmaterial.
Informationoverthelubricants
Oil
Busch
YLC250B,Art.No.0831131 400(0,5l @ 1kg)
(BuschYLC250B)
QuantityBC1001 G:
– WY
0701B-MB:1,4l
– NW0090A-DP:0,12l
Replacement:After16'000h(seeMaintenanceprogram)
Technicaldatasheet:Pleaserefertochapter"Oiltype/Quantity".
Decommissioningprocedure
Whentheproductarrivesattheendofthelifetime,itisnecessaryto
proceedtothedecontaminationofthevacuumpump
Safety
Page 8 0870760874(En)
BC 1001 G
CAUTION
Onlyauthorizedpersonnelmaycarryoutanydismantlingonthe
vacuumpump.Beforeworkbegins,theoperatorofthevacuum
pumpmustfillinaformora“DeclarationRegardingContamination
ofVacuumEquipmentandComponents”thatprovidesinformation
onpossibledangersandappropriatemeasures.
Ifthisformhasnotbeenfilledincompletelyandsignedbya
responsibleperson,thevacuumpumpmaynotbedismantled.
l
Proceedtodisassemblyofthevacuumpump.Pleasemakesureto
wearapersonalprotectiveequipment(PPE)priortoany
interventiononthevacuumpump.Someresiduemayremain
inside.
l
Proceedtodecommissioningofthedifferentpartsaccordingtothe
currentlocalandnationallaws
Transport
TheCOBRABCvacuumpumpsaretestedandcheckedinourfactory
beforecarefulpacking.Checkthepackagingfortransportdamage
whenthegoodsarrive.Thepumpcanwithstandtemperatures
between-25°Cand+55°Cduringtransport.
Transportinpackedstate
Packedonapallet,thevacuumpumpcanbemovedwithahand
forklifttruck.
Transportinunpackedstate
Thevacuumpumpisfastenedtothepalletwithfixingpins:
u Unscrewthefasteningnutsunderneaththepallet.
CAUTION
Donotwork,walkorstandundersuspendedloads.
CAUTION
Pleasecheckouttheweightofthevacuumpumpbeforeliftingitup
(see"TechnicalData").
Useadequateliftinggearforthis.
NOTE: Theeyeboltsarefittedmoreorlessatequaldistancefromthe
centreofgravityofthevacuumpumpincl.drivemotor.Ifany
accessoriesthatcouldupsetthebalanceofthevacuumpump,are
installed,orifthevacuumpumpisdeliveredwithoutdrivemotor,itis
necessarytoaddabeltorropeatasuitablepointwhenliftingthe
pump.
l
Attachliftinggearsecurelytotheeyeboltoreyebolts
l
Useliftinggearwithacranehookequippedwithsafetylatch.
l
Liftthevacuumpump
Incasethevacuumpumpwasboltedtoapalletwithfixingbolts:
Unscrewthefixingboltsinthebaseframe.
CAUTION
Incaseofavacuumpumpfilledwithoil,makesurethatbylifting
theinclinationangleofthevacuumpumpdonotexceed5°from
thehorizontal.Incaseoftoohighinclination(>5°),riskofoilleak
withintheworkarea
Makesurebeforeeverytransportusingtheappropriateliftingmean
thattheinclinationofthevacuumpumpislessthan5°.
Thepackagingmaterialmustbedisposedofinaccordancewithlocal
andnationalregulations.
Thishandbookiscontainedinthedeliverypackage.
Storage
Temporarystorage
l
Makesurethattheintakeandexhaustflangesareclosed(puton
theprotectivecapsincludedinthedeliverypackageofthevacuum
pump)
l
Storethevacuumpump
–
ifpossible,thevacuumpumpshouldbestoredinitsoriginal
packaging,
–
indoors,
–
dry,
–
inadust-freeandvibration-freeroom
Removalofthepump
Beforestartingavacuumpumpthathasbeenstoredoutsidethe
buildingforawhile,thevacuumpumpmustbemovedtoaroomwith
ambienttemperature,whereitshouldrestforaday.
Preservation
Ifthevacuumpumpwillbeexposedtounfavourableambient
conditions(forexample,aggressiveenvironment,frequenttemperature
changes),beginimmediatelywithpreservationworkonthevacuum
pump.
Inthecaseoffavourableambientconditions,performpreservation
workonthevacuumpumpifastorageperiodofmorethanthree
monthsareplanned.
l
Makesurethatallopeningsarehermeticallysealed;useadhesive
tapetofastenlooseparts(sealrings,flatseals,etc.).
Transport
0870760874(En) Page 9
BC 1001 G
NOTE:VCIistheabbreviationfor“volatilecorrosioninhibitor”.The
VCImoleculeisanorganiccorrosioninhibitorinthevapourphase.
Integratedinvariouscarrierssuchasfilm,cardboard,paper,foam,
liquidandpowder,itprotectsthepartsagainstcorrosionasaresultof
itsactioninthevapourphase.However,VCIpackagingcanattack
syntheticsurfacesandsurfacesofotherelastomers.Ifindoubt,please
contactyournearestdistributor.VCIpackagingprovidesseveralyears
ofprotectionagainstcorrosion,evenundertheharshestofconditions:
overseasshipment,extendedstoragebeforeuse.
l
WrapthevacuumpumpinaVCIfilm
l
Storethevacuumpump
–
ifpossible,thevacuumpumpshouldbestoredinitsoriginal
packaging,
–
indoors,
–
dry,
–
inadust-freeand
–
vibration-freeroom
Start-upofthevacuumpumpafterstorage:
l
Makesurethatallprotectiveelements,stoppersoradhesivetapes
attachedbeforepreservationhavebeenremoved
l
Switchonthevacuumpumpinthesequencedescribedinthe
chapter“InstallationandCommissioning”
Installation and Commissioning
Installationprerequisites
CAUTION
Incaseofnon-compliancewiththeinstallationprerequisites,
particularlyincaseofinsufficientcooling:
Riskofdamageordestructionofthevacuumpumpandits
components!
Riskofpersonalinjury!
Theinstallationprerequisitesmustbecompliedwith.
l
Pleaseensurethattheintegrationofthevacuumpumpis
compliantwiththesafetyrequirementsoftheMachineDirective
2006/42/EC(concerningtheresponsibilityofthesystem’s
manufacturerintowhichthevacuumpumpistobeincorporated,
pleasealsorefertothenoteintheEU-DeclarationofConformity).
WARNING
Localregulationsregardingthemotorsandelectriccontrol
elementsmustbeobservedwheninstallingthepumpinpotentially
explosiveenvironments.Makesurebeforestart-upthatallsafety
measureshavebeenfollowed.
Localinstallation
l
Makesurethattheenvironmentofthevacuumpumpisnot
potentiallyexplosive
l
Makesurethatthefollowingambientconditionsarefulfilled:
–
Ambienttemperature:0...40°C(32...104°F)
–
Ambientpressure:atmosphere
–
Humidityrange:20to95%
–
Altitude:upto1000m
l
Makesurethatthecoolingwaterfulfillsthefollowing
requirements:
–
Temperature:10-25°C
–
Overpressure:2-5bar(relative)
–
Waterhardness:<5°dGH
NOTE: 1°(germandegree=1°dGH)=1,78°(frenchdegree)=1,25e
(englishdegree)=17,9mg/kgCaCO3(americanhardness)
–
Minimumflowrate:3-4l/minforthestandardversion
l
Makesurethatthecoolingwaterisneutralandclean
l
Makesurethatthecoolingwateroutletisunpressurised
l
Makesurethatthenitrogenfulfillsthefollowingrequirements:
–
Overpressure:1,5bar
–
Approximateflowrate:10-22l/min
l
Makesurethattheambientconditionscorrespondtothe
protectionclassofthemotor(accordingtonameplate)
l
Makesurethatthevacuumpumpisplacedonorfastenedtoa
horizontalsurface
l
Makesurethatthevacuumpumpislevel
l
Makesurethatthevacuumpumpisatleast1mawayfromany
walltoensuregoodcooling
l
Makesurethatthevacuumpumpiseasilyaccessibleandthatthe
selectedinstallationsitefulfillstherequirementsfor
assembly/dismantling
l
Makesurethatnotemperature-sensitiveparts(forexample,of
plastic,wood,cardboard,paper,electronicparts)comeinto
contactwiththehotsurfacesofthevacuumpump
l
Makesurethattheinstallationsiteorassemblyareaisventilatedin
suchawaythatadequatecoolingofthevacuumpumpisensured
CAUTION
Thesurfacetemperatureofthevacuumpumpcanexceed50°C
whenthevacuumpumpisinoperation.
Dangerofburns!
l Makesurethatno-onecantouchthevacuumpumpaccidentally.
Ifnecessary,attachsafeguard
l Makesurethattheoilsightglasses(OSG1,2,3)areeasily
accessible
Ifoilchangesaretobemadeonsite:
u
Makesurethattheoildrainandoilfillerareeasilyaccessible
Inletconnection
l
Makesurethattheprotectionthatwasattachedtoprevent
penetrationofparticlesduringtransporthasbeenremovedbefore
thevacuumpumpisconnectedtothevacuumline
CAUTION
Donotputhandsintotheinletaperture.
Riskofbodydamage!
CAUTION
Theintakeofliquidsorsolidparticlescanleadtothedestructionof
thevacuumpump
Ifthesuckedgascontainsdustsorsolidforeignbodies:
u
Makesurethatafilterorprotectivegratingisinstalledatthe
extractionpoint
l
Makesurethatthenominaldiameteroftheintakelineisatleast
equaltothediameteroftheintakeflangeofthevacuumpumpto
preventadropintheperformanceofthevacuumpumpinthecase
ofasmallercross-section
l
Makesurethatthevacuumpumpisconnectedwithleakprooflines
Installation and Commissioning
Page 10 0870760874(En)
BC 1001 G
CAUTION
Whentheintakelineshavebeenconnected,makesurethatthe
systemdoesnotleak.Leakagesofdangeroussubstancesmustbe
prevented!
l
Makesurethattheintakelinesareequippedwithashut-offdevice
upstreamoftheintakeflangesothattheflowofsuckedgascan
bestopped
l
Makesurethattheintakelinesdonotexerciseanyforceonthe
intakeflange.Mountbellowsifnecessary
l
Theinletflangehasthefollowingdimension:
– BC
1001 G:DN100ISO-K
Inthecaseoflongintakelines,thelinecross-sectionshouldbelarger
thantheintakeflangetopreventadropintheperformanceofthe
vacuumpump.Ifyouhaveanydoubts,contactyourBusch
representative.
Dischargeconnection
CAUTION
Donotputhandsintotheoutletaperture.
Riskofbodydamage!
Thefollowinginstructionsforconnectiontothedischargeonlyapplyif
thesuckedgasisdischargedbythevacuumpumpintoasuitable
environment.
l
Makesurethattheprotectionthatwasattachedtoprevent
penetrationofparticlesduringtransporthasbeenremovedbefore
thevacuumpumpisconnectedtothevacuumline
l
Makesurethatthenominaldiameteroftheexhaustlineisatleast
equaltothediameteroftheexhaustflangeofthevacuumpump
topreventadropintheperformanceofthevacuumpumpinthe
caseofasmallercross-section
l Makesurethatthevacuumpumpisconnectedwithleakprooflines
CAUTION
Whenthedischargelineshavebeenconnected,makesurethatthe
systemdoesnotleak.Leakagesofdangeroussubstancesmustbe
prevented!
l
Makesurethatthedischargelineismountedinsuchawaythat
condensatecannotpenetrateintothepump(siphontrap,gradient)
l
Makesurethatnoshut-offdevicesaremountedinthedischarge
line
l
Makesurethatthedischargelinesdonotexerciseanyforceonthe
dischargeflange.Mountbellowsifnecessary
l
Thedischargeflangehasthefollowingdimension:
–
DN40ISOKF
Inthecaseoflongdischargelinesthelinecross-sectionshouldbe
largerthanthedischargeflangetopreventadropintheperformance
ofthevacuumpump.Ifyouhaveanydoubts,contactyourBusch
representative.
Coolingwaterconnection
Thecoolingwaterisgenerallyconnectedwithahose.
Thecoolingwateroutletmustbeunpressurised.
Connectiondiameter:3/8NPT
Nitrogenconnection
Thenitrogenisconnectedwithapipe(leakproofagainstoxygen).
Connectiondiameter:1/4NPT
Installation and Commissioning
0870760874(En) Page 11
Dimensional
drawingBC1001 G
BC 1001 G
Electricalconnection/Checks
l
MakesurethattheregulationsoftheElectromagnetic
CompatibilityDirective2014/30/EUaswellasstandardENnorms,
safetydirectivesandespeciallylocalandnationalregulationsare
observed(thisistheresponsibilityofthemanufacturerofthe
systemintowhichthevacuumpumpisintegratedaccordingtothe
DeclarationofConformity)
l
Makesurethatthemainpowersupplycorrespondstothedataon
thenameplateofthemotor
l
Makesurethatanoverloadcut-outaccordingtoEN60204-1is
providedforthemotor
l
Makesurethatthedriveofthevacuumpumpisnotdisturbedby
anyelectricorelectromagneticinterferences.Ifyouhaveany
doubts,contactyourBuschrepresentative
Installation
Mounting
l
Makesurethatthe“Necessaryinstallationinstructions”are
followed
l
Fastenorinstallthepumpatitsfinalinstallationsite
Electricalconnection
WARNING
Riskofelectrocution,riskofdamage.
Electricalinstallationmustbeperformedbyasuitablyqualified
electricianwhoknowsandfollowsthefollowingregulations:
- IEC364orCENELECHD384orDINVDE0100,
- IECReport664orDINVDE0110,
- VBG4orcorrespondingnationalregulationsonaccident
prevention
Powerwiringconnection
Powerwiring4poles
1 PhaseL1
2 PhaseL2
3
PhaseL3
4 Ground
l
Connectthemaincableonthesocket,accordingtothefollowing
figure
CAUTION
Ifthevacuumpumpisoperatedwithamotorthatturnsinthe
wrongdirection,itcanbedestroyed,evenifthisisthecaseforonly
ashortmoment.
Makesurethatthevacuumpumpisconnectedcorrectlybefore
switchingiton.
l
Determinerotationsenseofthemotorbyusingameasuretoolor
puttingarubberplateontheinlet.
l
Pressonthestartbutton
l
Makesurethatthevacuumpumpdrawsin
l
Ifnot,pushtheEmergencystopbutton
Ifthedirectionofrotationhastobechanged:
u
Exchangetwoofthethreefeederleads
Equipmentconnections(withoptions)
TheinformationconcerningtheuseoftheBuschPLCandtheBusch
LCDcanbefoundintheOperationandMaintenancemanual(Art.No.
0870758077).
Connectionofthelines/pipes
l
Connecttheintakelines
l
Connectthedischargelines
l
Makesurethatallcaps,safeguardsandsimilarcoversaremounted
l
Makesurethattheinletandoutletforthecoolingairarenot
coveredorclosedandthattheflowofcoolingairisnotimpairedin
anyway
Oilfilling
TheCOBRA
BC1001 Gvacuumpumpsaregenerally dispatchedwith
oilalreadyinthevacuumpump.Beforevacuum pumpfirststartup,
controltheoillevel.Intheeventofabsenceofone ortheotherofthese
lubricants,pleasecarryoutthefilling(seethe chapter“Oiltypes”for
informationontherecommendedoils).
Installation and Commissioning
Page 12 0870760874(En)
1 LCDserialwiring(RJ45),LCD1
2 LCDserialwiring(RJ45),LCD2
3 PCserialwiring(9poles)(option)
4
USBconnection
5 CustomerNetwork,CommunicationmodbusRTURS232
6 Ethernetnetworkconnection(BuschMonitoringSystem)
(option)
7 Interfaceconnection(50poles)(option)
8 PIDInterface(9poles)(option)
BC 1001 G
Power connector on vacuum pump rear side
Phase L1
Phase L2
Phase L3
Ground
Lock
l
Preparethequantityofoilspecifiedinthetable“Oilquantity”
Oilfilling
NW0090A
WY0701B
Oilquantity[Liter] 0,12
1,4
Oiltype
BuschVF250,Art.No.0831131 400 (0,5l
@ 1kg)(BuschYLC250B)
Oilfilling
onvacuumpumpNW0090A
OilfillingonvacuumpumpWY0701 B
NOTE: Thequantityofoilspecifiedintheinstallationhandbookisof
informativenatureonly.Checktheoillevelwiththehelpofthevarious
oilsightglasses(OSG1,2,3)onthevacuumpump.
CAUTION
Beforeyouchangethetypeofoil,makesurethatthenewtypeis
compatiblewiththeoldtype.Ifnecessary,flushthevacuumpump.
l
Unscrewtheoilfillercap(OFP)
l
Fillinoil
l
MakesurethattheoillevelliesbetweentheMINandMAX
markingsontheoilsightglasses
l
Makesurethatthesealsoftheoilfillercaparenotdamaged.
Replacethemifnecessary
l
Screwontheoilfillercaphermeticallytight
NOTE:Itiseasiertoswitchonthevacuumpumpwithcoldoilwhen
theintakelineisnotclosedorwhentheintakeflangeisnotcoveredby
arubberplate.
l
Startthevacuumpump
Iftheintakelineisequippedwithashut-offdevice:
u
Closetheshut-offdevice
Iftheintakelineisnotequippedwithashut-offdevice:
u
Placearubberplateontheintakeflange
l
Letthevacuumpumprunforafewminutes
l
Stopthevacuumpumpandwaitafewminutes
l
MakesurethattheoillevelstillliesbetweentheMINandMAX
markingsontheoilsightglasses
IftheoillevelisbelowtheMINmarking:
u
Fillinmoreoil
Iftheintakelineisequippedwithashut-offdevice:
u
Opentheshut-offdevice
Iftheintakelineisnotequippedwithashut-offdevice:
u
Removetherubberplatefromtheintakeflangeandconnect
theintakelinetotheintakeflange
CAUTION
Incaseofavacuumpumpfilledwithoil,makesurethatbylifting
theinclinationangleofthevacuumpumpdonotexceed5°from
thehorizontal.Incaseoftoohighinclination(>5°),riskofoilleak
withintheworkarea
l
Makesurebeforeeverytransportusingtheappropriatelifting
meanthattheinclinationofthevacuumpumpislessthan5°.
CAUTION
Thevacuumpumpmustremaininahorizontalpositionwhenithas
beenfilledwithoil.
Checkingthedirectcooling
TheflowofthecoolingwaterischeckedbytheflowmeterCWM.The
flowmetermustbeconnectedinsuchawaythatswitching-onleadsto
awarningat2l/min,whentheflowdropsbelow1,5l/min,the
vacuumpumpmustbestopped.
Checkingthenitrogensupply
TheflowofthenitrogenischeckedbytheflowmeterDGF.The
flowmetermustbeconnectedinsuchawaythatswitching-onleadsto
analarm.Thealarmlimitcanbeadjusteddependingonthetypeof
process.
Savingtheoperatingparameters
Assoonasthevacuumpumpisworkingundernormalconditionsafter
beingswitchedon:
l
Measuretheworkingcurrentofthemotorandsaveitasreference
valueforallfuturemaintenanceandrepairwork
Recommendationsonoperation
Application
WARNING
Thevacuumpumpisdesignedforuseundertheconditions
specifiedhere.
Iftheseconditionsarenotmet,thereisariskofdamagetoortotal
destructionofthevacuumpumpanditscomponents!
Thevacuumpumpmayonlybeswitchedonunderthespecified
conditions.
TheCOBRABCvacuumpumpsaredesignedforuseinthefieldof
microelectronicsandsimilarindustries.
Theycanbeusedtodrawingasesandgasmixtures.
Installation and Commissioning
0870760874(En) Page 13
Oil drain plug (ODP)
Oil sight glass (OSG)
Oil sight glass (OSG)
Oil drain plug (ODP)Oil drain plug (ODP)
Oil sight glass
Oil fill plug (OFP)
Oil sight glass (OSG)
(OSG)
BC 1001 G
WARNING
Whenusingtoxic,inflammableand/orexplosivegases,makesure
thatthesystemcorrespondsindesigntoapplicablelocaland
nationalsafetyregulationsandthatallapplicablesafetymeasures
arefollowed.
Allproduct-specificsafetyregulationsmustbeobserved.
Solidparticlesmustnotgetintothevacuumpump.Proceduralerrors
canresultinthepumpsuckinginacertainquantityofliquid.Ifthe
pumphassuckedinliquid,ashortdryingtimeisnecessaryattheend
oftheprocedure.
Theallowedmaximuminletgastemperaturedependsontheinlet
pressureandthetypeofgas:thelowertheinletpressure(Pa),the
higherthedrawngastemperature(TGas)canbe.
Thefollowingindicativevaluesforaircanbeconsidered:
– Pa>50mbar,TGas<80°C
–
Pa<50mbar,TGas<200°C
Thevacuumpumpisintendedforuseinapotentiallynon-explosive
environment.
Asfarastemperatureisconcerned,thevacuumpumpissuitablefor
evacuationofa300literstank.Thevacuumpumpisnotsuitablefor
continuousdutyatapressuremoreorequalthan150(hPa)mbar.
Caution,theoperatingcycleof150(hPa)mbarmustnotexceedmore
than5min.Forotherapplications,contactyourBuschrepresentative.
- Maximuminletpressure:1bar(abs).
-
Withpumprunningatfullspeed,donotexposetoinletpressure
> 300(hPa)mbar.
Thevacuumpumpistightdowntoultimatepressure.
CAUTION
Thesurfacetemperatureofthevacuumpumpcanexceed50°C
whenthevacuumpumpisinoperation.
Dangerofburns!
Thevacuumpumpmaynotbetouchedwhenitisinoperation.If
touchingthepumpisunavoidable,waituntilthesurface
temperaturehascooleddownorwearprotectivegloves.
CAUTION
Theintensityofthenoiseofthevacuumpumpishigherwithina
certainareaofthepump.
Riskofhearingdamage.
Usersmustwearearprotectionwhenspendingalongerperiodof
timeinthevicinityofanon-insulatedvacuumpump.
CAUTION
TheCOBRA
BC1001 G vacuumpumpscouldbedelivered without
oil,withoutcoolingwater.
Operationwithoutoilwillresultindamagetothevacuumpump!
Thevacuumpumpmustremaininahorizontalpositionwhenit
has beenfilledwithoil.
CAUTION
The
COBRABC1001 Gvacuumpumpsarealwaysdelivered
withoutoil,withoutcoolingwater.
Operationwithoutcoolantswillresultindamagetothevacuum
pump!
CAUTION
Thecoolingwaterflow,whichischeckedbytheflowmeterCWM,
mustbeatleast3-4l/min.
l
Makesurethatallcaps,safeguardsandsimilarcoversaremounted
l
Makesurethatthesafeguardsareswitchedon
l
Makesurethattheinletandoutletforthecoolingairarenot
coveredorclosedandthattheflowofcoolingairisnotimpairedin
anyway
l
Makesurethatthesystemdoesnotleak.Leakagesofdangerous
substancesmustbeprevented
l
Makesurethatthe“Necessaryinstallationinstructions”are
followedandespeciallythatadequatecoolingisensured
Thefollowingmustbenotedwhenthepumpisshutdownforalonger
periodoftime:
CAUTION
Ifthereisariskoffrost,allthecoolingwatermustbedrainedoutof
thevacuumpumpifthepumpisshutdownforalongerperiodof
time!
–
Drainthecoolingwater
u
Pullofftheconnectionsfortheinletandoutletofthecooling
water
u
Drainthecoolingwatercompletely
u
Ifnecessary,drainthecoolingwaterwiththehelpof
compressedairtopreventanyriskoffrostorcorrosion
Switchingthevacuumpumpon/off
Firststart-upofthesystem
l Makesurethatthe“Necessaryinstallationinstructions”are
followed
Ifthesystemisequippedwithasolenoidgatevalveinthecooling
watercircuit:
u Openthesolenoidgatevalve
l
Makesurethatthecoolingwaterflowissetcorrectlywiththe
valveCWR:
–
Thecoolingwatercircuit(*standard)isusedtocoolthevariators,
themotorsandtheDPandMBcylinders.Theregulatingvalve
CWRofthecoolingwaterflowispresetat3-4l/min.
l
Makesurethatthenitrogenflowissetcorrectly
–
Nitrogenflowinjectedinthemiddlehole(8)ispresetat2l/min
andcanbeadjustedwithvalveDGR2.Nitrogenflowinjectedin
theholeoncylinderendplatesideispresetat10l/minandcanbe
adjustedwithvalveDGR1.
l
Switchonthevacuumpump
l
Makesurethatthesystemdoesnotleak
Ifthesystemisequippedwithasolenoidgatevalveattheintake:
CAUTION
Donotopengatevalveifboosterisrunningatfullspeed(90Hz).
Use"AutomaticLoadLock"modeor"ExternalSignal"ontool
interfacetostart/stopboster(refertoBuschPLCmanual).
Riskofprimarypumpdamage.
u
Openthesolenoidgatevalve
Switchingthesystemoff
Ifthesystemisequippedwithasolenoidgatevalveattheintake:
u
Closethesolenoidgatevalve
Installation and Commissioning
Page 14 0870760874(En)
BC 1001 G
l
Switchoffthevacuumpump
l
Shutoffthenitrogensupply
l
Shutoffthecoolingwatersupply
Ifthesystemisequippedwithasolenoidgatevalveinthecooling
watercircuit:
u
Closethesolenoidgatevalve
l
Makesurethatthesystemiscurrentless
Maintenance
DANGER
Incasethevacuumpumphasconveyedgasesthathavebeen
contaminatedwithforeignmaterialsthataredangeroustohealth,
theoilandcondensateswillalsobecontaminated.
Theseforeignmaterialscaninfiltratethepores,recessesandother
internalspacesofthevacuumpump.
Dangertohealthwhenthevacuumpumpisdismantled.
Dangertotheenvironment.
Alwayswearprotectiveclothingwhencarryingoutmaintenance
work.
Beforeanymaintenancework,theinletandoutletpipingaswell
asthevacuumpumpitselfmustbeflushedwithnitrogen.
CAUTION
Onlyauthorizedpersonnelmaycarryoutdismantlingworkonthe
vacuumpump.Beforeworkbegins,theoperatorofthevacuum
pumpmustfillinaformora“DeclarationofContaminationof
VacuumEquipmentandComponents”thatprovidesinformationon
possibledangersandappropriatemeasures.
Ifthisformhasnotbeenfilledincompletelyandsigned,the
vacuumpumpmaynotbedismantled.
CAUTION
Beforemaintenanceworkisstarted,asafetyareaofatleast610
[mm] aroundthemachinemustbesetup.
CAUTION
Thesurfacetemperatureofthevacuumpumpcanexceed50°C
whenthevacuumpumpisinoperation.
Dangerofburns!
Beforestartingmaintenancework,makesurethatthevacuumpump
hasbeenswitchedoffandthatitcannotbeswitchedonagain
accidentally.Followtheshutdownprocedureinthesection“Lock
Out/TagOutprocedure”:
–
stopthepumpwiththeLCDcontrol(pressonSTOPbutton
during10s)
–
pressonemergencystopbutton
–
switchoffthemaincircuitbreaker
–
switchoffthecustomer’spowersupply
–
switchoffthewaterandnitrogenquickconnections(inletfirst,
thenoutlet)
–
putthelabelorwarningboard“Maintenanceprocessing”onor
nexttothepump
CAUTION
Theoiltemperaturecanreachavalueof100°C!
Dangerofburns!
l
Makesurethattheoilcircuithasbeenemptiedbeforemovingthe
vacuumpump
l
Makesurethattherearenocleaningtoolsinthepumpanymore
accordingtolocalandnationalregulations
Beforepullingoffthedifferentconnections,makesurethattheintake
andexhaustlinesofthevacuumpumpcorrespondtoatmospheric
pressure
Whenthemaintenanceworkhasbeenfinished,followtheprocedure
“SafetyLockoutprocedure”:
–
takeoffthelabelorwarningboard“Maintenanceprocessing”
–
checktheoillevelaccordingtothechapter“Checkingtheoil
level”
–
switchonthemaincircuitbreaker
–
releasetheemergencystopbutton
–
switchonthewaterandnitrogenquickconnections(outletfirst,
theninlet)
–
makesurethatthe“Necessaryinstallationinstructions”are
followed
–
startthepumpwiththeLCDcontrol(pressonSTARTbutton)
Maintenanceprogram
NOTE:Themaintenanceintervalsdependalotontheindividual
operatingconditions.Theintervalsgivenbelowshouldbeconsidered
initialguidelineswhichoughttobeshortenedorextendedas
appropriate.Inparticularlyheavydutyoperationsuchashighdust
loadsintheenvironmentorintheprocessgas,itmaybecome
necessarytoshortenthemaintenanceintervalssignificantly.
Weekly:
l Checktheoillevelandthecolouroftheoil(see“Checkingthe
oil”)
l Checkthecoolingwaterflow(see“Checkingthecoolingwater”)
l
Checkthenitrogenflow(see“Checkingthenitrogen”)
l
Inspectthevacuumpumpforoilleaks-ifthereareleaks,repair
thevacuumpump(Busch)
l
Inspectthevacuumpumpforleaksofcoolingwater-ifthereare
leaks,repairthevacuumpump(Busch)
Monthly:
Inthecaseofoperationinadustyenvironment:
u
Makesurethattheoperatingroomiscleanandfreeofdust;
cleanifnecessary
l
Makesurethatthevacuumpumphasbeenswitchedoffandthat
itcannotbeswitchedonagainaccidentally
l
Checktheelectricalconnections
l
Carryoutavisualinspectionofthevacuumpump
Yearly:
l
Makesurethatthevacuumpumphasbeenswitchedoffandthat
itcannotbeswitchedonagainaccidentally
Iftheintakeisequippedwithasieve:
u
Checkthesieveattheintakeandcleanifnecessary
l
Checkthemeasuringandsafetyequipmentforworkingorder
Ifthedischargeisequippedwithasilencer:
u
Bleedthecondensationofthesilencerthroughthepurge
system
Ifthedischargeisequippedwithaleak-protectionnon-returnvalve:
Maintenance
0870760874(En) Page 15
BC 1001 G
u
Cleantheleak-protectionnon-returnvalve
l
Checktheventilatorfilter(RF),cleanifnecessary
Ifthecoolingwaterlineisequippedwithafilter:
u
Checkthefilterandcleanorreplaceifnecessary
l
Checkthesealsandreplaceifnecessary
l
Checktheintakeanddischargelinesandcleanorreplaceif
necessary
Every16000hoursofoperation,atthelatest
after4years:
l
Draintheoil(see“Drainingtheoil”)
l
Amaininspectionofthevacuumpump(Busch)
LockOut/TagOutprocedure
l
StopthepumpwiththeLCDcontrol(pressonSTOPbuttonduring
10s)
l
Pressonemergencystopbutton
l
Switchoffthemaincircuitbreaker
l
Switchoffthecustomer’spowersupply
l
Switchoffthewaterandnitrogenquickconnections(inletfirst,
thenoutlet)
l
Putthelabelorwarningboard“Maintenanceprocessing”onor
nexttothepump
SafetyLockoutprocedure
l
Takeoffthelabelorwarningboard“Maintenanceprocessing”
l
Checktheoillevelaccordingtothechapter“Checkingtheoil
level”
l Switchonthemaincircuitbreaker
l Releasetheemergencystopbutton
l Switchonthewaterandnitrogenquickconnections(outletfirst,
theninlet)
l Makesurethatthe“Necessaryinstallationinstructions”are
followed
l
StartthepumpwiththeLCDcontrol(pressonSTARTbutton)
Checkingtheoil
Checkingtheoillevel
l
Makesurethatthevacuumpumphasbeenswitchedoffandthat
itcannotbeswitchedonagainaccidentally
l
Indicationoftheoillevelonthevariousoilsightglasses
IftheoilleveldoesnotreachtheMINmarking:
u
Topupwithoil(see“Refillingoil”)
IftheoillevelexceedstheMAXmarking:
u
Checkthecondensatedrain
l
Draintheoil(see“Drainingtheoil”)
Refillingoil
NOTE:Oildoesnotnormallyhavetoberefilledoutsidethe
recommendedoilchangeintervals.Adropintheoillevelindicatesa
fault(see"Alarmsandwarnings"->BuschPLCandBuschLCD).
CAUTION
Onlyfillinoilthroughtheoilfilleropening.
CAUTION
Dangerofburnswhentheoilfillercapisopen.
Dangerofinjurieswhentheoilfillercapisnotscrewedonproperly.
Onlyunscrewtheoilfillercapwhenthevacuumpumphasbeen
switchedoff.
Thevacuumpumpmayonlybeswitchedonwhentheoilfillercap
isproperlyclosedandtight.
Werecommendsubmittingthepumptoaleakageratetestinorder
toensurethepumpisleaktight.
l
Makesurethatthevacuumpumphasbeenswitchedoffandthat
itcannotbeswitchedonagainaccidentally
l
Unscrewtheoilfillercap(OFP)
l
Fillinoiluptothemiddleoftheoilsightglass
l
MakesurethattheoillevelliesbetweentheMINandMAX
markingsontheoilsightglasses
l
Makesurethatthesealsofthefillercaparenotdamagedandthat
theysitproperly.Replacethemifnecessary
l
Screwonthefillercapagain
Checkingthecolouroftheoil
NOTE:Theoilmustbeclearandtransparent.Apermanentmilky
colourisanindicationforcontaminationbyforeignbodies.Adark
colourisanindicationforoilthathasbeenchemicallyalteredor
contaminatedbyforeignbodies.
WARNING
Darkcoloredoilmayindicateahazardouspumpconditionwhich
couldcausepersonalinjury.
Ifdarkoilsimilartotheexampleshownisobserved,youhaveto
contacttheBuschCustomerServicewithoutdelay.
Oilchange
DANGER
Ifthevacuumpumphaspumpedgasesthatwerecontaminated
withforeignbodiesthatarehazardoustohealth,theoilisalso
contaminatedwiththeseforeignbodies.
Thereisahealthhazardwhenchangingcontaminatedoil.
Thereisalsoadangertotheenvironment.
Wearprotectiveclothingwhenreplacingcontaminatedoil.
Contaminatedoilmustbetreatedspeciallyandmustbedisposed
ofaccordingtoapplicableregulations.
Maintenance
Page 16 0870760874(En)
BC 1001 G
Drainingusedoil
NOTE:Afterswitchingoffthevacuumpumpatnormaloperating
temperaturewaitnomorethan20minutesbeforetheoilisdrained.
l
Makesurethatthevacuumpumpisswitchedoffandcannot
accidentallybeswitchedonagain
l
Makesurethatthevacuumpumpisventedtoatmospheric
pressure
l
Putadraintrayunderneaththeoildrainplugs(ODP)
l
Removetheoildrainplugs(ODP)
l
Carefullyremovethedrainplugs
l
Draintheoil
l
Becauseofwearandtearonthesealsreplacethecurrentdrain
plugswithnewones
Whentheoilflowhasstopped:
u
Closetheoildrainplugs(ODP)
l
Switchonthevacuumpumpforafewseconds
l
Makesurethatthevacuumpumpisswitchedoffandcannot
accidentallybeswitchedonagain
l
Removetheoildrainplugsagainanddrainanyremainingoil
l
Checkthatnometalswarfstickstothemagnetofthedrainplug,
cleanifnecessary
l
Refittheoildrainplugsandtightenup
l
Disposeoftheusedoilincompliancewithapplicableregulations
CAUTION
Becausetheendsofthedrainplugsaremagnetic,metalswarfcan
sticktothem.Alwayscleanawaythisswarfwhenremovingthe
drainplugs.
Becauseofwearandtearoftheseals,itisrecommendedtoreplace
thedrainplugswhenevertheoilischanged.
Fillinginnewoil
l Preparethequantityofoilneeded(see“Oiltype/quantity”)
WARNING
Theuseofchemicallycontaminatedorpollutedoilcanleadto
hazardouspumpconditionswhichcouldcausepersonalinjury.
NOTE:Thequantityofoilspecifiedintheinstallationhandbookisof
informativenatureonly.Checktheoillevelwiththehelpofthevarious
oilsightglassesonthevacuumpump.
l
Makesurethatthedrainplugshavebeenfittedproperlyandthat
theydonotleak
CAUTION
Onlyfillinoilthroughtheoilfilleropening.
l
Unscrewtheoilfillercap(OFP)
l
Fillinoiluptothemiddleoftheoilsightglass
l
MakesurethattheoillevelliesbetweentheMINandMAX
markingsontheoilsightglasses
l
Makesurethatthesealsofthefillercaparenotdamagedandthat
theysitproperly.Replacethemifnecessary
l
Screwonthefillercapagain
Checkingthecoolingwater
Checkingthecoolingwaterflow
l
Checkthecoolingwaterflowregularly
Iftheflowdrops,checkforleaks
u
Makesurethatthespecificationsofthecoolingwaterare
followed
Checkingthenitrogen
Checkingthenitrogenflow
l
Checkthenitrogenflowregularly
Iftheflowdrops,checkforleaks
u
Makesurethatthespecificationsofthenitrogenarefollowed
Checkingthecurrentconsumption
l
Checkthecurrentintensityofthemotor
Anincreasedintensityisanindicationforafault(see
“Troubleshooting”)
Checkingthesilencer(accessory)
l
Makesurethatthecondensatedoesnotcollectattheexhaustof
thevacuumpump
l
Drainthecondensateandcollectitinacontainer
l
Disposeofthecondensateaccordingtoapplicableenvironmental
protectionregulations
l
Checkthesilencerregularlyandcleanitifnecessary
Checkingtheleak-protection
non-returnvalve(accessory)
l Checktheleak-protectionnon-returnvalveregularlyandcleanitif
necessary
CAUTION
Wearprotectiveclothingwhencarryingoutmaintenanceworkon
thesilencerandleak-protectionnon-returnvalve.
Therecouldstillberesiduesofcontamination.
Overhaul
CAUTION
Inappropriatemaintenanceworkonthevacuumpumpcandamage
thepump.
Dangerofexplosion!
Ifrequirementsarenotmet,thevacuumpumpmaynotbeswitched
on!
Shouldworkexceedthedismantlingworkdescribedinthis
handbook,itmayonlybecarriedoutbyauthorizedpersons.
Overhaul
0870760874(En) Page 17
BC 1001 G
DANGER
Incasethevacuumpumphasconveyedgasesthathavebeen
contaminatedwithforeignmaterialsthataredangeroustohealth,
theoilandcondensateswillalsobecontaminated.
Theseforeignmaterialscaninfiltratethepores,recessesandother
internalspacesofthevacuumpump.
Dangertohealthwhenthevacuumpumpisdismantled.
Dangertotheenvironment.
Priortoshipping,thevacuumpumpmustimperativelybe
decontaminatedandthedegreeofcontaminationmustbe
documentedinadeclarationofdecontamination(“Declarationof
ContaminationofVacuumEquipmentandComponents”),which
canbedownloadedfromwww.buschvacuum.com.
Buschservicewillonlyacceptvacuumpumpsthatcomewitha
completelyfilledinandlegallybindingsignedform.
Removalfromservice
Temporaryremovalfromservice
Beforedisconnectingtheintakeandexhaustlinesandswitchingoffthe
coolingwaterandnitrogenlines,makesurethatthelineshave
adjustedtoatmosphericpressure
Recommissioning
l
Makesurethatthevariousprotectiveelements,stoppersor
adhesivetapeshavebeenremoved
l Switchonthevacuumpumpbyfollowingtheproceduredescribed
inthechapter“InstallationandCommissioning”
DismantlingandDisposalofthe
vacuumpump
DANGER
Incasethevacuumpumphasconveyedgasesthathavebeen
contaminatedwithharmfulforeignmaterialwhichareharmfulto
health,theoilandthecondensateswillalsobecontaminatedwith
harmfulforeignmaterial.
Theseforeignmaterialscaninfiltratethepores,recessesandother
internalspacesofthevacuumpump.
Dangertohealthduringdismantlingofthevacuumpump.
Dangertotheenvironment.
Duringdismantlingofthevacuumpumpprotectiveequipmentand
clothingmustbeworn.
Priortoshipping,thevacuumpumpmustimperativelybe
decontaminatedandthedegreeofcontaminationmustbe
documentedinadeclarationofdecontamination(“Declarationof
Decontamination”),whichcanbedownloadedfrom
www.buschvacuum.com.
Usedoilandcondensatesmustbedisposedofseparatelyin
compliancewithapplicableenvironmentalregulations.
Whentheproducthasreachedtheendofitslifetime:
–
decontaminatethevacuumpump
CAUTION
Onlyauthorizedpersonnelmaycarryoutdismantlingworkonthe
vacuumpump.Beforeworkbegins,theoperatorofthevacuum
pumpmustfillinaformora“DeclarationofDecontamination”that
providesinformationonpossibledangersandappropriatemeasures.
Ifthisformhasnotbeenfilledincompletelyandsigned,the
vacuumpumpmaynotbedismantled.
–
draintheoil
u
disposeoftheoilaccordingtolocalenvironmentalprotection
regulations
–
begindismantlingthevacuumpump
CAUTION
Duringdismantlingofthevacuumpumpprotectiveequipmentand
clothingmustbeworn
u
disposeofthevacuumpumpasscrapmetal
–
disposeoftheindividualpartsofthemachineaccordingtolocal
regulations
AlithiumbatteryispresentinsidethePLC:
–
eliminatethelithiumbatteryaccordingtolocalandnational
regulationsinplace,relatingtoenvironment
Removalfromservice
BC 1001 G
Page 18 0870760874(En)
Oiltype/quantity
Oiltype
l
Makesurethattheoiltypecorrespondstospecification:
–
BuschYLC250B,Art.No.0831131400(0,5l @ 1kg)
WARNING
Theuseofchemicallycontaminatedorpollutedoilcanleadtohazardouspumpconditionswhichcouldcausepersonalinjury.
Oilquantity
Thequantityofoilspecifiedinthefollowingtableisofinformativenatureonly.Checktheoillevelwiththehelpofthevariousoilsightglasseson
thevacuumpump.
Pumptype DPpump(liters) MBpumpmotorside(n°2-liters) MBpumpgearside(n°1-liters)
BC1001 G
0,12l 0,6l 0,8l
BC
1001 G
Oiltype/quantity
0870760874(En) Page 19
Technicaldata
Technicaldata
BC1001 G
Effectivesuctioncapacity m
3
/h(cfm)
870(512)
Ultimatepressure Torr
mbar
2x10
-3
3x10
-3
Nominalmotorrating
DP (50Hz) kW
1,5
Nominalmotorrating
MB (90Hz) kW 2.9
Electricpowercapacityatultimate
pressure
kW
kWidlemode
1.7
1.2
Nominalmotorspeed
DP min
-1
3000
Nominalmotorspeed MB min
-1
5400
Noiselevel(ENISO2151)*
dB(A) <62
Ambienttemperature
°C
°F
0-40
32-104
Maximalecounterpressure
Discharge bar 0.2
Coolingwaterrequirement l/min min.3.0-4.0
Coolingwaterpressure
bar/ DP
2...5
Nitrogenrequirement l/min
0-70
Nitrogenoverpressure
bar 1.5
Oilquantity l 1.52
Weight kg 310
* withsilenceratexhaust
Technicaldata
Page 20 0870760874(En)
BC 1001 G
EU Declaration of Conformity
This Declaration of Conformity and the CE-mark affixed to the nameplate are valid for the machine within the
Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufacturer.
When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery
(this can be the operating company, too) must conduct the conformity assessment process for the superordinate
machine or plant, issue the Declaration of Conformity for it and affix the CE-mark.
The manufacturer
declares that the machine(s): COBRA BC 1010 G
fulfil(s) all the relevant provisions from European directives:
– ‘Machinery’ 2006/42/EC
– ‘Electromagnetic Compatibility’ 2014/30/EU
– ‘RoHS’ 2011/65/EU Restriction of the use of certain hazardous substances in electrical and electronic equip-
ment (incl. all related applicable amendments)
and comply(-ies) with the following designated standards that have been used to fulfil those provisions:
Standard Title of the Standard
EN ISO 12100 : 2010 Safety of machinery - Basic concepts, general principles of design
EN ISO 13857 : 2019 Safety of machinery - Safety distances to prevent hazard zones being reached
by the upper and lower limbs
EN 1012-1 : 2010
EN 1012-2 : 1996 + A1 : 2009
Compressors and vacuum pumps - Safety requirements - Part 1 and Part 2
EN ISO 2151 : 2008
Acoustics - Noise test code for compressors and vacuum pumps - Engineering
method (grade 2)
EN 60204-1 : 2018
Safety of machinery - Electrical equipment of machines - Part 1: General re-
quirements
EN IEC 61000-6-2 : 2019 Electromagnetic compatibility (EMC) - Generic standards. Immunity for indus-
trial environments
EN IEC 61000-6-4 : 2019 Electromagnetic compatibility (EMC) - Generic standards. Emission standard
for industrial environments
EN ISO 13849-1 : 2015
(1)
Safety of machinery - Safety-related parts of control systems - Part 1: General
principles for design
(1)
In case control systems are integrated.
Legal person authorized to compile the technical file
and authorized representative in the EU
(if the manufacturer is not located in the EU):
Busch Dienste GmbH
Schauinslandstr. 1
DE-79689 Maulburg
Icheon-si, 14.05.2021
Seung-hwa Yoo, General Director
Busch Manufacturing Korea, Ltd.
189-51, Soicheon-ro, Majang-myun
Icheon-si, Gyunggi-do, 467-813
Republic of Korea
UK Declaration of Conformity
This Declaration of Conformity and the UKCA-mark affixed to the nameplate are valid for the machine within the
Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufacturer.
When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery
(this can be the operating company, too) must conduct the conformity assessment process for the superordinate
machine or plant, issue the Declaration of Conformity for it and affix the UKCA-mark.
The manufacturer
declares that the machine(s): COBRA BC 1001 G
fulfil(s) all the relevant provisions from UK legislations:
– Supply of Machinery (Safety) Regulations 2008
– Electromagnetic Compatibility Regulations 2016
– Restriction of the use of certain hazardous substances in electrical and electronic equipment Regulations 2012
and comply(-ies) with the following designated standards that have been used to fulfil those provisions:
Standard Title of the Standard
BS EN ISO 12100 : 2010 Safety of machinery. Basic concepts, general principles of design. Risk assess-
ment and risk reduction.
BS EN ISO 13857 : 2019 Safety of machinery - Safety distances to prevent hazard zones being reached
by the upper and lower limbs.
BS EN 1012-1 : 2010
BS EN 1012-2 : 1996 + A1 : 2009
Compressors and vacuum pumps. Safety requirements. Air compressors and
vacuum pumps.
BS EN ISO 2151 : 2008
Acoustics - Noise test code for compressors and vacuum pumps - Engineering
method (grade 2)
BS EN 60204-1 : 2018
Safety of machinery. Electrical equipment of machines. General requirements.
BS EN IEC 61000-6-2 : 2019 Electromagnetic compatibility (EMC) - Generic standards. Immunity standard
for industrial environments.
BS EN IEC 61000-6-4 : 2019
Electromagnetic compatibility (EMC) - Generic standards. Emission standard
for industrial environments.
BS EN ISO 13849-1 : 2015
(1)
Safety of machinery. Safety-related parts of control systems. General principles
for design.
(1)
In case control systems are integrated.
Legal person authorized to compile the technical file
and importer in the UK
(if the manufacturer is not located in the UK):
Busch (UK) Ltd
30 Hortonwood
Telford - UK
Busch Manufacturing Korea, Ltd.
189-51, Soicheon-ro, Majang-myun
Icheon-si, Gyunggi-do, 467-813
Republic of Korea
Icheon-si, 14.05.2021
Seung-hwa Yoo, General Director
Note
Argentina
[email protected]
Australia
[email protected]
Austria
[email protected]
Bangladesh
[email protected]
Belgium
[email protected]
Brazil
[email protected]
Canada
[email protected]
Chile
[email protected]
China
[email protected]
Colombia
[email protected]
Czech Republic
[email protected]
Denmark
[email protected]
Finland
[email protected]
France
[email protected]
Germany
[email protected]
Hungary
[email protected]
India
[email protected]
Ireland
[email protected]
Israel
[email protected]
Italy
[email protected]
Japan
[email protected]
Korea
[email protected]
Malaysia
[email protected]
Mexico
[email protected]
Netherlands
[email protected]
New Zealand
[email protected]
Norway
[email protected]
Peru
[email protected]
Poland
[email protected]
Portugal
[email protected]
Romania
[email protected]
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